At Mechartes, we provide comprehensive root cause analysis services for water treatment plants, utilizing advanced tools such as Computational Fluid Dynamics (CFD) Analysis, Vibration Analysis, Surge Analysis, and Finite Element Analysis (FEA). Our multidisciplinary approach enables us to accurately identify and address issues, optimizing plant performance and reliability.
In a day-to-day operation of the plant, the client may face various issues to meet plant efficiency. Mechartes provides a detailed root cause analysis study using numerical studies and CFD simulations and FEA analysis to investigate the problem. The solutions are validated by using advanced engineering tools.
Through CFD analysis, we simulate fluid dynamics within the plant, revealing inefficiencies, turbulence, and potential problem areas such as dead zones or uneven chemical distribution. Vibration analysis allows us to detect excessive vibrations in pumps, motors, and pipelines, identifying causes like misalignment or imbalance and recommending corrective actions. Surge analysis helps us evaluate the impact of pressure transients caused by sudden changes in flow, such as pump start-ups or shutdowns, valve closures, or pipe bursts. By simulating these events, we determine critical points and propose mitigation measures, such as installing surge vessels or pressure relief systems, to protect the infrastructure. Additionally, FEA enables us to assess the structural integrity of components under various load conditions, ensuring they can withstand operational stresses and identifying areas at risk of failure. Our detailed recommendations for design improvements, material selection, and necessary reinforcements are tailored to enhance system efficiency and extend the lifespan of equipment. At Mechartes, we integrate these analytical tools to provide precise, actionable insights, resolve operational challenges, and ensure the optimal performance of water treatment plants, delivering reliable and cost-effective solutions tailored to each facility’s specific needs.
