Beawar Plant & AQC-5 – Rajasthan

  • Scope of Work

    • Design & CFD analysis of De-duster
  • Location

    • India
  • Client

    • Shree Cements

The Beawar Plant, operated by Shree Cement in Rajasthan, is a prominent cement manufacturing facility known for its size and production capacity. AQC-5 likely refers to Air Quenching Cooler 5, a critical component in the cement production process that aids in cooling the clinker. Shree Cement is recognized for its commitment to technological advancement and sustainability in the cement industry, contributing significantly to India’s infrastructure development through its operations in Rajasthan and other regions.

Mechartes undertook an extensive study focusing on the design and Computational Fluid Dynamics (CFD) analysis of a De-duster system at Shree Cement’s Beawar Plant in Rajasthan. This critical project aimed to enhance environmental sustainability and operational efficiency by effectively capturing up to 90% of clinker dust particles.

Utilizing advanced CFD simulations, Mechartes engineers modeled airflow dynamics, particle behavior, and capture efficiencies within the De-duster system. These simulations provided crucial insights into system performance under varying operational conditions, ensuring optimal design parameters were achieved before implementation.

Furthermore, the project integrated robust materials and structural design principles to withstand the abrasive nature of clinker dust and the high-temperature environment typical of cement production facilities. This approach is aimed at regulatory compliance and improving air quality standards in the local community by reducing particulate emissions.

Mechartes’ study and implementation of the De-duster system at the Beawar Plant underscored their expertise in sustainable engineering solutions and commitment to advancing environmental stewardship within the cement industry.